How Long Does a Forklift Battery Really Last?
To be able to make sure that expensive units of electric forklift batteries would last, you should carry out correct maintenance and care. These industrial grade batteries are expensive, large and heavy. If the battery is more efficient, the more effective your equipment operators can be. Extending the life span of the battery is a top priority, not just because of the cost of replacement, but also because of the expense of down time associated with battery problems.
Charging Cycles
Forklift batteries should be recharged only when they are at least 80 percent discharged. The discharge rate differs depending on various factors like how many hours the forklift is being utilized, the average weight of loads and the number of shifts being worked. For busy operations, nightly charging might be required. Nonetheless, keep in mind that charging a battery too often will wear the battery more quickly.
Life Span
Brand new forklift batteries are normally built to last 1,500 charge cycles at minimum. Hence, if the forklift battery is being charged daily, the battery would last about five years. However, this is an average estimation. The life span of the battery can be extended significantly beyond the average 1,500 charge cycles with correct maintenance.
Deep Discharge
Make certain that the battery of the forklift is never discharged completely. Not only could damage to the battery result from what is known as a "deep discharge", the forklift's electrical parts and motor could also sustain damage. This is because the damaged battery can alter the amount of power being supplied to the forklift. The ability of the charger to properly communicate with the forklift battery can be compromised as well. In a worst-case scenario, the compromised battery charger could not charge the battery fully, causing a destructive cycle of incomplete charges. A service technician might be required to return the charger to proper working order.